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Monel 505 Plate – Premium Alloy from a Trusted China Manufacturer
The Monel 505 Plate is a high-performance nickel-copper alloy renowned for its exceptional corrosion resistance and strength in extreme environments. Engineered for demanding industrial applications, this monel material offers durability and versatility, making it a top choice for industries like marine, chemical processing, and aerospace. Its unique monel composition ensures reliability in harsh conditions.
Price: Contact Us for a Custom Quote
For competitive pricing on Monel 505 Plate, please contact our sales team. We offer flexible pricing terms tailored to your project needs, including bulk order discounts for monel material. Reach out today to discuss your requirements and receive a personalized quote.
Specifications of Monel 505 Plate
- Thickness: 0.5 mm to 50 mm
- Width: Up to 2000 mm
- Length: Up to 6000 mm or custom-cut
- Surface Treatment: Hot-rolled, cold-rolled, polished, or pickled
- Standards: ASTM B127, ASME SB127
- Forms: Plate, sheet, or coil
Key Features (Advantages)
- Superior Corrosion Resistance: Excels in marine and chemical environments.
- High Strength: Maintains integrity under high stress and temperature.
- Versatility: Suitable for a wide range of industrial applications.
- Durability: Long-lasting performance reduces maintenance costs.
- Customizable: Available in various sizes and finishes to meet project needs.
Applications of Monel 505 Plate
The Monel 505 Plate is widely used across industries due to its robust monel material specification. Common applications include:
- Marine Engineering: Propeller shafts, pump components, and seawater valves.
- Chemical Processing: Heat exchangers, reactors, and piping systems.
- Aerospace: Structural components and fasteners.
- Oil and Gas: Offshore platforms and processing equipment.
- Power Generation: Turbine blades and boiler components.
Chemical Composition of Monel 505 Plate
| Element | Percentage (%) |
|---|---|
| Nickel (Ni) | 63.0 min |
| Copper (Cu) | 28.0 - 34.0 |
| Iron (Fe) | 2.5 max |
| Manganese (Mn) | 2.0 max |
| Carbon (C) | 0.3 max |
| Silicon (Si) | 0.5 max |
| Sulfur (S) | 0.024 max |
Mechanical Properties
| Property | Value |
|---|---|
| Tensile Strength | 550 - 760 MPa |
| Yield Strength (0.2% Offset) | 240 - 450 MPa |
| Elongation | 20 - 40% |
| Hardness (Brinell) | 140 - 240 |
Chemical Properties
The Monel 505 Plate exhibits excellent resistance to corrosive environments, including:
- Acids: Resists sulfuric, hydrochloric, and hydrofluoric acids.
- Alkalis: Stable in alkaline solutions like sodium hydroxide.
- Seawater: Exceptional resistance to pitting and crevice corrosion.
Environmental Restrictions: Avoid prolonged exposure to high concentrations of oxidizing acids like nitric acid, which may cause degradation.
Things to Note (Limitations)
While highly versatile, the Monel 505 Plate has some limitations:
- High Temperatures: Prolonged exposure above 500°C may reduce corrosion resistance.
- Oxidizing Environments: Less effective in highly oxidizing conditions, such as concentrated nitric acid.
- Cost: Higher monel metal prices compared to standard stainless steel may impact budget-sensitive projects.
Corrosion Data for Monel Metal 505
| Environment | Corrosion Rate (mm/year) |
|---|---|
| Atmospheric (Rural) | <0.01 |
| Seawater (Static) | <0.02 |
| 10% Sulfuric Acid | 0.1 – 0.3 |
| 5% Hydrochloric Acid | 0.05 – 0.2 |
Welding and Manufacturing Tips
The Monel 505 Plate is easily fabricated using standard techniques. Recommended methods include:
- Welding: TIG (GTAW), MIG (GMAW), or shielded metal arc welding with Monel filler metal.
- Forming: Cold working is preferred; hot working possible between 870°C and 1175°C.
- Machining: Use high-speed steel tools with slow speeds and heavy feeds.
Tip: Pre-clean surfaces to avoid contamination during welding, ensuring optimal joint strength.
Customer Reviews
Frequently Asked Questions
Q: What is the difference between Monel 505 Plate and Monel K500 Plate?
A: While both are nickel-copper alloys, Monel K500 includes aluminum and titanium for enhanced strength and hardness through age-hardening, whereas Monel 505 Plate prioritizes corrosion resistance and workability.
Q: What industries use Monel 505 Plate?
A: It is commonly used in marine, chemical, aerospace, oil and gas, and power generation industries.
Q: How does Monel 505 compare to stainless steel?
A: Monel 505Â offers superior corrosion resistance in seawater and acidic environments but is more expensive than stainless steel.
Q: What are the typical sizes of Monel 505 Plate?
A: Available in thicknesses from 0.5 mm to 50 mm, widths up to 2000 mm, and custom lengths.
Q: Is Monel 505 Plate environmentally friendly?
A: It is recyclable and durable, reducing replacement frequency, but avoid use in highly oxidizing environments to maintain performance.