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Iron Nickel Alloy by China Manufacturer
Iron Nickel Alloy
Our precision-engineered iron nickel alloys deliver exceptional dimensional stability across varying temperatures. Featuring industry-standard Invar 36 (4J36) and specialized low expansion formulations, these remarkable alloy nickel and iron compositions maintain near-zero thermal expansion up to their specific melting point. The unique nickel iron alloy properties make them ideal for precision instruments, electronics, and aerospace applications where dimensional consistency is critical. Our advanced manufacturing ensures consistent invar material performance for your most demanding applications.
Nickel Alloy For Sale
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Iron Nickel Alloy Plate
4j32 Iron Nickel Alloy Sheet – Precision Nickel Iron Alloy From A China Manufacturer
$25.00 -
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Iron Nickel Alloy Plate
4J33 Iron Nickel Alloy Sheet – High-Performance Nickel Iron Alloy From A China Manufacturer
$25.00 -
Iron Nickel Alloy Plate
Alloy 42 Sheet – Top Quality Precision Alloys From Chinese Manufacturers
$25.00 -
Iron Nickel Alloy Rod
Invar 36 Rod Manufacturer in China – Precision Low-Expansion Alloy Solutions
$23.00 -
What is Nickel Alloy
The Origin and Development of Nickel Alloy
Nickel Alloy traces its roots to the late 19th century when nickel’s corrosion resistance piqued industrial interest. 1905 Albert Marsh blended nickel with chromium, creating Nichrome—a heat-resistant nickel alloy. The 1920s brought Hastelloy, followed by Inconel and Monel in the mid-20th century, driven by aerospace and marine demands. Today, nickel-based superalloys like Inconel 718 power cutting-edge applications, building on a century of metallurgical innovation.
Standards, Grades, and Classifications
Nickel Alloy meets standards like ASTM B443 (Inconel 625) and ASTM B574 (Hastelloy C276), covering forms from sheets to pipes. Grades vary by purpose: Monel 400 for seawater, Incoloy 825 for acids, and nickel superalloy grades like Hastelloy X for heat. Classifications hinge on nickel content and alloying elements, shaping ni alloys into corrosion or high-strength specialists.
Chemical Elements and Proportions
Nickel Alloy relies on nickel (30-70%) as its base, paired with chromium (15-30%) for oxidation resistance, molybdenum (5-20%) for acid resistance, and iron or copper for strength. For example, Inconel 625 has ~60% nickel, 20% chromium, and 9% molybdenum, while Monel 400 blends 67% nickel with 23% copper.
Nickel Alloy Characteristics
Types of Nickel Alloy
| Type | Composition (Key Elements) | Characteristics | Common Grades |
|---|---|---|---|
| Monel | Ni (65-70%), Cu (20-30%) | Seawater corrosion resistance | Monel 400, K-500 |
| Inconel | Ni (50-70%), Cr (15-25%) | High-temp strength, oxidation | Inconel 625, 718 |
| Incoloy | Ni (30-45%), Fe (20-40%) | Acid resistance, thermal stability | Incoloy 825, 800 |
| Hastelloy | Ni (50-60%), Mo (15-30%) | Extreme corrosion resistance | Hastelloy C276, C22 |
Chemical Properties: Behavior in Different Environments
Nickel Alloy thrives in harsh chemical settings.
| Property | Behavior | Key Elements | Notes |
|---|---|---|---|
| Corrosion Resistance | Superior in acids, saltwater | Ni, Mo, Cr | Hastelloy excels in HCl |
| Oxidation Resistance | Stable to 982°C | Cr, Fe | Inconel for high temps |
| Magnetism | Mostly non-magnetic | Ni dominance | Varies with Fe content |
| Heat Resistance | Good to 538-1200°C | Mo, Ni | Grade-specific limits |
Physical Properties: Strength, Hardness, and Ductility
Nickel Alloy outperforms in demanding scenarios.
| Material | Tensile Strength (MPa) | Yield Strength (MPa) | Hardness (HB) | Elongation (%) | Density (g/cm3) |
|---|---|---|---|---|---|
| Inconel 625 | 827 - 1034 | 414 - 655 | ≤ 290 | ≥ 30 | 8.44 |
| Hastelloy C276 | 690 - 930 | 283 - 400 | ≤ 220 | ≥ 40 | 8.89 |
| Monel 400 | 480 - 600 | 172 - 345 | 110 - 150 | ≥ 35 | 8.8 |
| Incoloy 825 | 586 - 896 | 241 - 550 | ≤ 200 | ≥ 30 | 8.14 |
| 316 Stainless | 515 - 690 | 205 - 290 | ≤ 217 | ≥ 40 | 8 |
| Titanium Gr 5 | 900 - 1100 | 830 - 1000 | 334 | ≥ 10 | 4.43 |
Applications: Industries and Uses
Nickel Alloy shines across industries:
- Aerospace: Inconel 718 in jet engines for heat resistance.
- Chemical: Hastelloy C276 in acid reactors.
- Marine: Monel 400 in seawater systems.
- Oil & Gas: Incoloy 825 in sour gas wells.
- Power: nickel based superalloys in turbines.
Nickel Alloy drives performance across industries.
Limitations: What to Watch Out For
Despite its strengths, Nickel Alloy isn’t flawless:
- High Temps: Nickel Alloy weakens above 982°C.
- Oxidizing Acids: Less effective in nitric-rich settings.
- Cost: High nickel alloys are pricier than stainless.
- Work-Hardening: Rapid hardening complicates machining.
Corrosion Data: Resistance and Influencing Factors
Nickel Alloy resists corrosion effectively:
- Saltwater: < 0.05 mm/year (Hastelloy C276).
- Sulfuric Acid (10%): 0.1-0.2 mm/year.
- Nitric Acid (10%): 0.5-1.0 mm/year. Temperature and concentration influence rates—Incoloy 825 excels in acids.
Welding and Manufacturing
Welding Nickel Alloy requires precision:
- Welding: TIG/MIG with ERNiCrMo-3 for Hastelloy; control heat to avoid cracking.
- Forging: Heat to 870-1180°C for Inconel; air cool.
- Machining: Sharp tools, low speeds—Nickel Alloy hardens quickly.
These techniques preserve Nickel alloy properties.
Customer Reviews
Chemical Supervisor
Our Nickel Alloy—Hastelloy C276—in acid tanks is phenomenal—no corrosion after 18 months! The company in China we use delivers fast and reliably.
Aerospace Engineer
Inconel 718, a Nickel Alloy, is a jet engine must-have—tough and heat-proof. Our manufacturer in China ensures top quality every time!
Marine Technician
Monel 400 Nickel Alloy in seawater pumps is flawless—no pitting in a year. This distributor in China keeps us running smoothly.
Frequently Asked Questions
Q1: What distinguishes Nickel Alloy from stainless steel?
A: Nickel Alloy, like Hastelloy C276, excels in corrosion resistance and high-temperature strength, outperforming stainless steel in extreme conditions like acids or heat.
Q2: Which Nickel Alloy is best for high temperatures?
A: Inconel 718, a nickel superalloy, shines up to 704°C—ideal for aerospace turbines. Our factory in China delivers it with precision for heat-intensive jobs.
Q3: How corrosion-resistant is Nickel Alloy?
A: Nickel Alloy is top-tier—Hastelloy C276 shows <0.05 mm/year in saltwater, far better than stainless steel’s 0.5-1 mm/year in similar conditions.
Q4: Can Nickel Alloy be welded effectively?
A: Yes! TIG or MIG with ERNiCrMo-3 filler works seamlessly for Nickel Alloy like Incoloy 825—no preheat needed, ensuring strong welds.
Q5: Is Nickel Alloy suitable for marine environments?
A: Absolutely—Monel 400, a Nickel Alloy, resists seawater pitting superbly, making it a go-to for pumps and valves.
Q6: How does Nickel Alloy compare to titanium?
A: Nickel Alloy offers similar strength (e.g., 690-1034 MPa) with better acid resistance, though titanium’s lighter—each excels in its niche.